COMPRESSED BIOGAS PLANTS

C.B.G.(COMPRESSED BIOGAS)BIOGAS GENERATION, PURIFICATION & BOTTLING, BIOGAS GENERATOR

Bio-CNG is biogas in its purified form without the presence of other gaseous impurities. Therefore, in its essence, the Bio-CNG is quite similar to the natural gas in terms of its energy potential and chemical composition. It is one of the best eco-friendly products as it can function as a powerful renewable energy source. The interesting thing about Bio-CNG is that it can even replace CNG and LPG easily. Another benefit of the Bio-CNG is that it is extremely cost-effective to generate which makes it a very cheap source of fuel. It is a common practice in many farms to use cow dung and certain types of other wastes for generating Bio-CNG. 

During the process of Bio-CNG production, traces of carbon dioxide and hydrogen are removed from the biogas to come up with 95% methane gas. The pure gas is then compressed and bottled so that it can be transported and used. 

India has got numerous biogas power generation projects over the years. Most of the biogas generating industries predominantly use this gas for the purpose of power generation. It is now a well-known fact that Bio-CNG is five times more financially profitable than the standard natural gas.

In all these years, numerous tests and procedures have shown that Bio-CNG is the best alternative to the natural gas. 

In this connection, the importance of SATAT should be briefly discussed. SATAT or Sustainable Alternative Towards Affordable Transportation is an important initiative that is aimed at launching Compressed Bio-Gas production plants so that compressed bio-gas is made available for market use in the automotive fuels. This can also encourage potential entrepreneurs to take an interest and invest in the project. 

The SATAT initiative was originally launched by Ministry of Petroleum & Natural Gas in October 2018 along with the Public Sector Undertaking (PSU) Oil Marketing Companies (OMC) like Indian Oil Corporation Ltd., Hindustan Petroleum Corporation Ltd & Bharat Petroleum Corporation Ltd.

Compressed Biogas in India Synod

CBG plant which treats 25 metric ton of biowaste to produce 300 kg of LPG per day

Biogas equivalency with Power and Bio CNG

 PowerBio CNG
1 cum of Biogas equivalent2.1 KWh0.45 kgs
Rate of Sale (Net)Rs 5 / KWhRs 50/Kg
ValueRs 10.5Rs. 22.5

SERVICES OFFERED BY SYNOD FOR CBG PLANT SETUP

At Synod Bioscience, we offer comprehensive solutions to help with commercial biogas plant setup. We offer an extensive range of services that include installation of the biogas plants, operational maintenance as well as consultation services for the Bio-CNG plants. Our professionals can handle all facets of designing and setup of the biogas plant and also offer consultancy that can assist with management of existing plants as well as their maintenance. 

Waste to Energy
ANALYSIS AND SELECTION OF BIOGAS SYSTEM

Before installing the biogas system or the anaerobic digester, it is essential to analyze the capacity of the total produced waste and its requirements. Synod Bioscience can assist in the analysis and customization of the biogas systems so that they can work to ensure optimum results. Our company also attends to the safety of the biogas systems so that they can deliver competent performance for many years to come.

Waste to Energy

DETAILED PROJECT REPORT

As a company that has been working with industrial biogas plant systems for a long time, we are capable at producing the most accurate Detailed Project Reports or DPR’s. These Detailed Project Reports are created by the most qualified consultants with many years of experience regarding the civil construction of the biogas plant, the parts that are used in it, the equipment that are installed and various requirements relating to client feedback as well as other inputs. These reports are always comprehensive, completely updated and reliable.

Waste to Energy

ALL CLEARANCES INCLUDING PESO LICENSE

At Synod Bioscience, we take complete care of the necessary documentation and procedures associated with the clearances and approvals considered to be necessary during the course of this project. We also manage other applications, clarifications and write-ups that are required by the various authorities in the various stages of development. While working on the biogas generator project, we can also assist in obtaining the PESO and the other statuary licenses such as the state and the central pollution board clearance approvals necessary for the project. Our team can also provide with clear instruction along with continuous support to clients regarding the subsidies from the Ministry of New and Renewable Energy or MNRE, GOI that the clients are eligible for.

Waste to Energy

FINANCIAL CLOSURE

After the DPR has been set up and thoroughly discussed, it is important to determine the total operational costs at the next stage, such as those expenditures necessary for water and consumables, maintenance and manpower necessary during the whole period. This economic viability of the proposed project is also calculated and evaluated and financial projections are created based on profitability, cash flow, balance sheet, sensitivity analysis and ROI.

Waste to Energy

COMPLETE CIVIL AND PROCESS PLANT DESIGN

The plant designing process that we follow at Synod Bioscience involves arranging and compiling the offers for all important equipment supplies from reliable suppliers according to agreed specifications. We make sure that all components and equipment are compliant with the system specifications necessary for mechanical, civil and electrical parts and the auxiliary parts. The civil works should also be in line with the specifications, such as the confirmation of utility, water, consumables and maintenance requirements as well as other input costs associated with the plant according to the specifications that were originally outlined. Decisions have to be taken regarding the total manpower required for the particular project, both qualitatively and quantitatively and annual cost estimates have to be decided after the organization chart preparation has been carried out. Finally, the project implementation chart has to be prepared according to the delivery schedules of major equipment.

Waste to Energy

COMPLETE CIVIL CONSTRUCTION AND PLANT AND MACHINERY SUPPLY AND ERECTION

The biogas digester that we offer at Synod Bioscience has been designed specially to manage wet waste that has a high level of suspended solids. As a company that has been making environmentally friendly products for a long time, we have made sure that our biogas digester is simple and easy to use but delivers optimum productivity. The unit has a simple design and it is equipped with basic technology but it can deliver 100% profit and high returns. The system is approved by MNES and GOI and it is also backed by numerous banking agencies which mean it is eligible for subsidies. At Synod Bioscience, we take responsibility of the engineering work and all turnkey services needed for technical collaboration.
There are some things you must keep in mind about biogas generation. The process of biogas generation is mainly a biological one that is characterized by a low nutrient requirement along with high levels of waste stabilization process. The biogas is a byproduct of this reaction along with enriched organic manure which is the other byproduct. Enriched organic manure is produced as digested slurry. Biogas Enrichment Process works as a variety of different processes that is carried out by the removal of water vapor, CO2 and H2S. The processes used for removing CO2 also get rid of H2S. Using pressurized water as a type of absorbent liquid to achieve this goal is one of the most convenient and cheapest methods to achieve this goal. In this specific method, biogas is first pressurized and then inserted from the bottom of the scrubber column and water is gently sprayed from top. The carbon dioxide as well as the hydrogen sulfide that is present in biogas gets absorbed in the down going water. The methane gas go up which is then collected in the vessel. One problem with this method is that the water requirement for this is rather high. However, it is also the simplest method to remove the impurities from the biogas. We source all the technical parts and machineries like Zeolite Molecular Sieves (made by M/s CECA France) and the non-lubricated type gas compressors from various parts of India as well as abroad for the biogas plant installation systems, the composters and the digestors.

SERVICES OFFERED BY SYNOD FOR CBG PLANT SETUP

Bio-CNG is made up of 95% methane which is a purified form of the biogas. It is quite similar to the natural gas in terms of its energy potential and chemical composition. As one of the best green products, it is one of the finest alternatives to the natural gas obtained from fossil fuels. It makes use of residual waste matter. Production of Bio-CNG does not lead to the creation of CO2 as a byproduct.

APPLICATION OF UPGRADED BIOGAS

There are many applications of the upgraded biogas in numerous industries for diverse purposes. Some of them are discussed below.

Sl. NoIndustryApplication
1AgricultureGrain drying, Weed killing, Preservation of fruits, Tobacco curing, Tea drying
2AutomobileHeat treatment, Paint baking
3Chemicals and DrugsHeating and Drying
4ElectricalBulbs and Tube lights manufacturing, Filament manufacturing, Battery manufacturing
5FoodBaking, Boling, Frying, Milk drying
6GlassMelting, Holding, Feeding, Working, Fire Polishing
7MetallurgicalAnnealing, Bullet heating, Melting, Descaling, Stress relieving, Mould, Cupola, Ladle heating
8Metal Workingsteel cutting, Hole Piercing, Welding of non-ferrous metals
9TransportLights, Medium and Heavy duty vehicles & Transit Buses
10Grid InjectionThe upgraded biomethane can also be injected into the national or regional level grid network. This can be a high pressure gas transmission grid or a local low pressure gas distribution network.

ADVANTAGES OF USING BIOGAS IN INDUSTRY